SeatBeltSystems

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  • Themissionofseatbeltistoensurethat,duringtheeventswhichcouldcreateinjuries,theoccupantsofthevehiclearekeptinthecorrectpositionavoidinganyimpactagainsttheinteriorparts.

    Wearingseatbeltsproperly,isfundamentaltoyoursafetyandthesafetyofyourpassenger.Duringacrashoremergencystop,seatbeltscanhelpkeepyoufrombeingthrownagainsttheinsideofthecar,againstyourpassenger,oroutofthecar.

    Ofcourse,seatbeltscannotcompletelyprotectyouineverycrash.But,inmostcases,theyreduceyourchanceofseriousinjury.Theycanevensaveyourlife.Thatiswhyregulatoryrequireyoutowearseatbelts.

    Seatbeltsarestrongnylonstrapsthatholdpeopleintheirseatsduringacollision.Lapbeltsextendacrossapersonslap.Shoulderbeltsextendoverapersonsshoulderandchest.

    Thesecomponentsareessentiallystandardized,becausethesamecomponentisusedondifferentcarsandbydifferentcar-manufacturers.Smalldifferencescanbeonlygeneratedbyspecificconditionsforbeltsinstallation.ThemaintraditionalcomponentsareshowninFig.10.1.

    Webbing

    Thewebbingisthecomponentofthesafetyseatbeltsthathasthemissionofphysicallyrestrainingtheoccupantsontheseat.Itconsistsofafabricwithstructure,warpandweft,wovenwithtechniquesandmaterialsinsuchawayastoprovidehighresistancetobreakageandsever

    eagingcycles.

    Thewebbingisalsoresponsiblefortheso-calledcomfortofuse,whichisdeterminedbytheperceptionoftheuserwhentheseatbeltisworn.Awebbingwhichissoftandsmoothwithlowtransversestiffnessisusuallyperceivedbetterintermsofcomfortthanawebbingwithhardedges.

    Pillarloop

    Inpracticethepillarloopistheeffectiveupperanchorpointwhichcaneitherbefixed,ifanchoreddirectlytothecentralpillar,ormobileintermsofheightwiththeseatbeltsheightadjuster.Themostcommonimplementationusesametalringcoveredwithanin-mouldedplasticmaterial.

    Althoughthiscomponentappearstobequitesimple,itiscriticalintermsofthestressesthatmustbeenduredanddamagetothewebbingthatcouldresult.Forthisreason,thepillarloopisdesignedtoresistimpulsiveloads,andpreventthewebbingrunningthroughitveryquicklyduringtheimpactorbecomingtwistedoveritswidthwhichmaycausesignificantabrasionandresultinbreakageofthewebbing.

    Buckleassembly

    Thebuckleisthecomponentoftheseatbelttowhichthetongueisengaged,madewithplasticmaterialin-mouldedonametalinsertsimilartothepillarloop.

    Thebuckleassemblyiscomposedofacouplercontainedinaplasticcasingequippedwithareleasebuttonwhichmustensurereleaseoperation,particularlyfollowinganaccidentsandprovidealinktotherealanchorpoint.Today,asalreadymentioned,therealanchorpointisplacedontheseat,whereasinthepastitwaslocatedonthefloor;thelinkcanbemadewithametalcableorflatmetal.

    Heightadjuster

    Thisdeviceisinstalledonthecentralpillar(Bpillar),accordingtotheproceduredescribedpreviouslyforthedefinitionofeffectiveanchorpoints,S1andS2,andisdesignedtoenabletheappropriatepositioningofthewebbingontheshoulderofoccupant,accordingtodifferentpopulationpercentiles(i.e.peopleofvariousheights).Itcomprisesaslide-shapeddevicewithamobilepartslidinginatrack,andafixedparttowhichthecursorcanbefixedinthechosenpositions.Thepillarloopisfixedonthecursor.

    Retractor

    Theretractorconstitutestheheartofthesafetybeltsystem,havingthetaskofwrappingthewebbingonaspool,enablingtheunwindingandensuringthattheseatbeltdoesnotcausetheunwantedsensationofexcessiveshootingorimpedimenttooccupantmovement,whichmaybecausedespeciallyifextractionofthewebbingisblockedwhennotrequiredtodoso.

    InsteadthelockingofthewebbingisstandardizedbytheregulationR16andisgovernedbytwoindependentsystems:thegeometricanddynamicsystem.

    Thegeometricsystemcausesthelockingofthebeltwhen,duetoexternalevents(deceleration,shock,etc.),thecarmovesbyasignificantnumberofdegreescomparedtothereferencehorizontalposition.

    Loadlimiter

    Toretainvehicleoccupantswithsafetybeltswithoutpenalizingthecomfortorcreatesecondaryinjuriesisarelativelycomplextask;theloadlimiterrepresentsavaluableaidtoreachthegoal,thankstotheuseofthepretensioners,bynowalmoststandard,whichareanalyzedbelow.

    Theloadlimiter,nowadayspracticallyanintegralpartoftheretractor,hasthetaskoflimitingtheforcetransmittedbythebelttotheshoulderandthechestduringanimpact,soastomitigateanyeffectontheoccupants.Partoftheloadlimiteristhetorsionbar,locatedintheretractor.Duringimpact,ittwistsaround,enablingalimitedandcontrolledunwindingofthewebbingsoastolimittheforceexertedontheoccupantandtherebymitigatingdamagetotheshoulderandchest.

    Seatbeltsaredesignedforadultsandlargerchildren.Smallchildrenmustbeproperlyrestrainedinchildsafetyseats.Apregnantwomanneedstowearaseatbelttoprotectherselfandherunbornchild.

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